24/07/2025
EU Project InShaPe Boosts Metal Additive Manufacturing with Breakthrough in Efficiency, Affordability and Sustainability
Munich, Germany – Sixfold increase in productivity, production costs halved, energy consumption and material wastage significantly reduced, component quality improved – the EU-funded research project InShaPe has published impressive numbers. Over the past three years, the consortium has developed a new process optimisation approach that combines AI-based beam shaping with multispectral imaging (MSI) in the laser-based powder bed fusion of metals (PBF-LB/M) additive manufacturing process. The aim of the project was to significantly improve the efficiency, economic feasibility and sustainability of this manufacturing process. The project partners have successfully trialled these innovations in five complex industrial demonstrators in the aerospace industry, the energy sector and mechanical engineering. The Professorship of Laser-based Additive Manufacturing at the Technical University of Munich (TUM) coordinated the project, working with ten other partners from eight countries. Funded by the European Union, InShaPe received 7.2 million euros from the Horizon Europe framework programme.